2010 survey of the status quo of China's instrumentation industry

I. Enterprise Group Overview

After several decades of development, China's instrumentation industry has a total of 1,592 companies, including 80 super-large enterprises, 150 large-scale enterprises, 300 medium-sized enterprises, 600 small and medium-sized enterprises, and 462 small-scale enterprises. The total number of employees is 1.005 million, including 205,900 engineering and technical personnel and 153,300 management personnel. The original value of fixed assets was 114.696 billion yuan and the net output value was 90.749 billion yuan. The total industrial output value was calculated at the constant price of 1990 of 134.413 billion yuan, the current price of 129.387 billion yuan, the total profit of 111.922 billion yuan, and the total industrial labor productivity of 974,200 yuan. / Person-year (calculated as industrial added value).

Second, the product range of application and market demand profile

At present, China's national economy is developing safely and rapidly. Under the micro-control policy and the implementation of a proactive fiscal policy, the domestic market is expanding. Various departments of the national economy will have a large number of enterprises to improve the quality of their products and to implement economic transformation of their economic benefits. In particular, in the past two years, the country has implemented key skills transformations in seven industries, including metallurgy, petrochemical, and power plants, which will pose a large demand for instrumentation. In the areas of metallurgy, petrochemical, thermal power plants and other continuous consumption processes, it is necessary to automate instrumentation and control of more than 1.3 million units (sets) or more, in which the main control installation (large DCS, small and medium-sized DCS, PLC, single, multi-loop conditioning More than 150,000 sets (sets), transmitters about 250,000 sets, bimetal thermometers 100,000 sets, calibrators expressing more than 500,000 sets, conditioning valves more than 200,000 sets, and a new generation of on-site industrial control system There is a large increase; research, education, agriculture, environmental protection, climate, medicine and health, geology and mechanical and electrical industries require more than 1 million instruments and meters per year (25,000 sets of spectrophotometers, 15,000 sets of automobile detectors, and environmental monitoring 13,000 sets of instruments and more than 30,000 sets of medical instruments. With the gradual progress in the material and death levels of the people, the level of civilized life and physical life and death must also progress further. Table needs about 10 million units per year, per year for the sale of the transmitter is estimated more than 80,000 units. In 1998, the value of the instrumentation industry was 9.574 billion yuan (self-export foreign exchange earning amount was 712 million US dollars), of which automated instrumentation accounted for 4.2%, laboratory instruments accounted for 2.20%, analysis instruments accounted for 0.45%, and optical instruments accounted for 4.89 cameras. Equipment and equipment accounted for 73.1%, film machinery accounted for 0.32%, electrical instruments accounted for 6.91%. Important export products include electricity meters, microscopes, water meters, gas meters, tachometers, thermometers, pressure gauges, and pressure reducers.

In 1999, the instrumentation industry exported 2.58 billion yuan, including 333 million U.S. dollars for optical instruments, 150 million U.S. dollars for land and waterway measurements, land hydrology, and climate, and 540 million U.S. dollars for flow, liquid level, and pressure transmitters. , Physical and chemical analyzer 326 million US dollars, electricity and radiation equipment 350 million US dollars, decentralized industrial process control equipment 201 million US dollars, active conditioning or control equipment and installation 375 million US dollars, not listed measuring or testing equipment 402 million US dollars.

III. Overview of production and office equipment and technology level

In recent years, the instrumentation industry has increased its efforts in structural adjustment based on the request of the market economy scale. Enterprises have formed a group of companies with strong strength and market competitiveness through mergers and mergers. progress. Companies that have spent more than 100 million yuan on sales have reached 31 by the end of 1998, of which 6 have exceeded 300 million yuan. The instrumentation product structure is fundamentally reasonable, and the development of various types of products is more coordinated. At present, a total of 13 categories, 143 sub-categories and 800 series, more than 14,000 categories have been consumed. Among them, industrial automation instruments accounted for approximately 33.5%, superstitious test instruments accounted for approximately 33.11%, and civilized office equipment such as films, cameras, photocopiers, and miniatures accounted for approximately 34.39%.

China's instrumentation industry in the "Ninth Five-Year" period of technological transformation, the industry's bottom-line process manufacturing requirements and development skills are not enough to highlight Issue (problem), purchased processing center of gravity, CNC machine tools and other fine processing equipment, make the instrument box Body, mold processing, template manufacturing, component processing accuracy, appearance and process quality have been clearly improved. Some of the backbone enterprises have also installed small computers, task stations, etc., and completed the comprehensive computer management of consumption and marketing, which has improved the product development and market transformation capabilities of the instrumentation industry. But in general, the level of manufacturing skills in China's instrumentation industry is still relatively low, and the equipment is still relatively backward. The instrumentation industry has a higher request for product manufacturing techniques, but a few companies still use ordinary lathe processing, manual insertion and insertion of components and tests. In summary, it is presented as two 'four more than four less', that is, in terms of processing: more common equipment, less high-precision equipment; more general-purpose equipment, less common equipment; more conventional equipment, less CAM; more general skills, less critical skills . Equipped with: more manual equipment, less mechanical equipment; more manual welding, less active welding; pressure calibrators, more general-purpose instruments, fewer general-purpose instruments; more conventional instruments, CAT less.

There is a clear difference in the technical level of Chinese enterprises. The technical engineers of super-large and large enterprises should be said to be top-notch. However, small and medium-sized enterprises and small enterprises are the focus of our country’s economic development. Some of their engineers are only half-educated, while others are ordinary technicians. Learning or using high-tech equipment is slow or not understood. For highly intelligent system software, some so-called engineers are even less capable.