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Today, many high-productivity grinding operations use rotating CNC dressers or sharp dressing rolls. When one side of the grinding wheel is processing a workpiece, the other side is continuously trimmed at the same time. The CNC rotary dresser can hold more than 100 identical diamonds mounted on the outside diameter of the dresser to create a unique shape on the grinding wheel.
When laser cutting, the independent CVD diamond can provide many unique advantages for the user and the manufacturer of the dressing tool. The structure of CVD diamond can be designed and manufactured to have a high fracture toughness and strength, so as to optimize the dressing tool life and dimensional stability.
Because CVD diamond is cut into uniform pieces, it minimizes or eliminates the problems associated with single crystal diamond, such as the inherent shape constraints and variability of natural diamond. Finally, CVD diamond material can be manufactured with a high aspect ratio (for example: 8 mm x 1 mm x 1 mm), and CVD diamond is cost-effective to install on a dressing tool, prolonging life, and improving dressing efficiency.
in conclusion
The advanced quality of vapor-deposited diamond and the manufacturing of independent CVD diamond tools provide an excellent solution for many difficult-to-machine materials. With the success of CVD diamond on finishing tools, CVD diamond has been rapidly promoted and applied in the field of industrial material processing.
Dressing tools generally remove blunt ceramic or abrasive particles from the surface of the grinding wheel in an effort to reduce the grinding temperature and improve the surface roughness of the workpiece, and to increase the ability of the grinding wheel to machine small tolerance workpieces. Dressing tools are also used to finish grinding grinding wheels. In the past, most finishing and finishing operations were carried out using a fixed dressing tool that was fed into a rotating grinding wheel. This dressing tool was often made of single crystal diamond or PCD.