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Now, CNC milling machine has in our lives in a wide range of applications, especially in industry is to get a very good use, but for the degree of wear of the tool CNC milling machine inspection records is always a challenge, we asked the following Experts came to us about how to record the tool wear of the CNC milling machine.
In the past, people used the magnifier integrated with a measuring rule to perform universal milling machine inspection. Although they can improve the flexibility of measurement, the differences in operating staff will lead to inconsistent measurement results. Similar results demonstrate another test system: on the one hand, although the stationary measuring system with good economy, but less cellular function; on the other hand, a simple low measurement accuracy of mobile measurement systems, image quality Poor, insufficient depth of measurement. Nowadays, universal milling machines mainly use graphics to show the production efficiency of machining tools, and the process of gradually increasing the wear scratch depth (VB) along with the increase of service life.
The process is optimized to fit the entire system into a portable container and equipped with the necessary battery backup, charger or cleaning kit. Construction measurement system: the arrangement is equipped with a magnetic tripod digital camera Shanghai Weihong said electronic turntable directly in front of milling cutters:. "Picture quality and convenient manipulation of measurement and evaluation system software is our big advantage and we In the process of measurement by the user and the tool manufacturer, it is repeatedly asked whether they need to provide an integrated measurement system package with software."
So far, the universal rocker milling machine series of technicians from the aviation industry, tool manufacturing and scientific instrumentation industries have begun to apply this system in the cutting process. The inspection and optimization of the measurement system is compact and practical:
1) Measurement software that is user-friendly: Abrascan, the evaluation software included in the wear measurement package, measures the distance (D), angle (A), and radius. Click the "Interval" icon to display the relevant dimensions in millimeters. You can also display more interval and angle measurements in a single picture. Right-click to copy the relevant data and save it as an Excel spreadsheet file. This greatly simplifies the formation of wear scratch widths. Other auxiliary functions such as brightness, contrast, grayscale, etc. are also available. Because the universal milling machine is based on Office software, users can quickly get started without having to participate in additional training.
2) Output measurement value: The formation of the measurement value stored in the X5036A vertical milling machine table calculation software can generate the natural wear. With the Abrascan wear measurement system, extremely small wear marks can be identified and measured. So you can optimize the tool. The Abrascan image can show that the horizontal axis of the wear is the cutting interval of the tool, in meters; the vertical axis is the wear scratch width VB in mm; the three curves are cutters A, B, and C, respectively.
3) dial: abrasion marks width VB = 0.136mm: measurement process is as follows: The digital camera fixed to a tripod magnetic further milling can be measured directly in length by a magnetic tripod without removing the tool from the spindle or holder. The X6132A horizontal milling machine has an arbitrarily rotatable display that allows you to shoot anywhere. Therefore, users only need to open a digital camera to shoot at any time. Photographers of interest can, of course, fine-tune on different occasions. Rotary pumps can transfer stored images to a laptop via a USB cable and use software to evaluate them.
4) The measurement process was very simple: The first user of this system was greatly encouraged: "All the adjustment parameters have been stored on the camera - a clear and sharp picture can be taken five minutes after opening the package.
Through the above introduction of Shanghai Weihong Electronics experts, you must have a good understanding and understanding of the record of the tool wear of CNC milling machine! Hope that these knowledge can help you to improve the relevant knowledge.
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