(I) Overview The essence of ion exchange adsorption is the metathesis reaction between the target component ion and the solid ion exchanger in the solution, so that the target component is selectively transferred from the liquid phase to the solid phase, and then the target group is made with the corresponding reagent. The fraction is re-introduced into the liquid phase to separate and concentrate the component of interest. The process of transferring the target component from the liquid phase to the solid phase is generally referred to as adsorption, and the process of transferring from the solid phase to the liquid phase is referred to as leaching. The principle flow of the ion exchange method is shown in Figure 1. Adsorption and leaching are the two most basic operations of the process. Usually, after these two operations, there are washing operations. The backwash after adsorption is to wash away the original solution and the impurities with low affinity. The rinse after rinsing is washed and rinsed. Agent. The rinsed resin is sometimes sent for transformation, and the transformed resin is returned to the adsorption operation. The old model of domestic resin consists of three digits, starting with "7", the second digit indicates the type, "0" is weak base, "1" is strong alkali, "1" is weak acid, and "3" is strong acid. The third digit is the sequence number. Precision Turning Milling Composite Machine Tool
The advanced tool for heavy cutting processing, the overall combination of precision high-speed heavy cutting.
Advantages: Precision Turning Milling Composite Machine Tool,Cnc Machine Tool,Roll Turning Lathe,Multi Axis Machine Tool Ningbo Yien Machinery Co., Ltd , https://www.nbyienmachinery.com
The most commonly used solid ion exchangers are various types of ion exchange resins and activated carbon.
Ion exchange adsorption is commonly used to extract useful components from dilute solutions, separation of rare earths, and purification of wastewater.
(II) Ion exchange resin The ion exchange resin is an organic polymer compound having a three-dimensional porous network structure and containing an exchange group and insoluble and infusible. The unit structure is composed of an insoluble three-dimensional network skeleton and an exchange group attached to the skeleton. The group (fixed ion) and the opposite charge ion (exchangeable ion) carried by the exchange group are composed of three parts. The exchange groups are evenly distributed in the network skeleton, and the mesh in the skeleton allows free exchange of ions.
The full name of a domestic ion exchange resin consists of a classification name, a skeleton (or group) name, and a basic name arrangement. The ion exchange resin is divided into a gel type and a macroporous type, and is a macroporous resin having a physical pore structure. The redox resin name consists of a group name, a skeleton name, a classification name, and a resin arrangement.
The model of the domestic resin consists of five digits, and the meaning of each value is shown in Figure 2. Domestic resin is divided into seven categories, and the skeleton is also divided into seven categories.
(3) Activated carbon adsorption adsorption method is one of the effective methods for extracting, separating and enriching the target components from dilute solutions. The most commonly used adsorbent is activated carbon, which is a carbonized carbonaceous material at a high temperature (600-900 ° C), and then activated at 400-900 ° C with air, carbon dioxide, water vapor or a mixture thereof. Substance with a very large specific surface area. Currently, it is mainly used for extracting gold , silver and wastewater treatment.
The principle flow of activated carbon adsorption is basically the same as that of the ion exchange method, but sometimes the gold-loaded carbon can be burned and then gold is extracted. [next]
(4) Basic parameters
The basic parameters are listed below:
(1) Full capacity: is the maximum or ultimate exchange capacity, which is the number of exchange groups per unit of resin (weight or volume), regardless of the exchange ion type and operating conditions. The weight capacity expressed by the weight of the resin and the volume of the resin are referred to as the volumetric capacity. According to the habit of analyzing work, the unit can use millimolar [r] / liter or millimolar [r] / gram.
(2) Operating capacity (working capacity): refers to the exchange capacity of the resin during adsorption equilibrium under operating conditions, and its value is generally less than the full capacity.
(3) Leakage capacity: The actual capacity of the resin when the concentration of absorbed ions in the effluent reaches a certain value under certain operating conditions during column operation.
(4) Saturated capacity: The exchange capacity of the resin when the concentration of the absorbed ions in the effluent is the same as the concentration of the ions in the original solution under a certain operating condition during column operation.
The exchange capacity is limited to a typical ion exchange process (such as exchange between inorganic ions), but the resin also has an adsorption capacity, so the exchange capacity measurement value also includes a certain amount of adsorption amount.
(5) Selectivity coefficient: the ratio of the concentration of two ions in the liquid phase to the concentration ratio of the two phases in the liquid phase when a certain amount of resin is contacted with a solution containing a known concentration of A, B ions.
(6) Concentration ratio (distribution coefficient): The ratio of the total concentration of absorbed ions in the resin phase to the total concentration in the liquid phase during adsorption equilibrium.
(7) Separation factor: Under certain operating conditions, the ratio of the partition coefficients of the absorbed ions A and B is equal to the selectivity coefficient when exchanged between counterions of equal charges.
(8) Adsorption isotherm: The relationship between the concentration of the absorbed ions in the resin crucible and the concentration in the solution at a constant temperature under a certain operating condition.
(V) Ion exchange adsorption research and application technology Ion exchange adsorption test research generally includes the following:
(1) The resin type is selected in accordance with the existence form of the target component.
(2) Screening the resin with the desired solution.
(3) Study the effects of the composition of the aqueous phase: pH of the solution, concentration of the absorbed component, concentration of the impurity component, concentration of the oppositely charged ion, and the like.
(4) Study the effects of resin properties: skeleton, degree of crosslinking, pore structure, particle size, mechanical strength, and exchangeable ion type.
(5) Influence of operating parameters: flow rate, temperature, height-diameter ratio of resin bed, adsorption isotherm, and adsorption kinetic curve.
(6) Effects of eluent and rinsing parameters: eluent composition, single reagent or mixed reagent, concentration, rinsing flow rate and temperature.
(7) Treatment of qualified eluent.
(8) Adsorption-rinsing multiple cycles test: resin transformation, treatment of poisoning resin, etc.
(6) Ion exchange equipment
The classification of ion exchange equipment is summarized as follows:
1.Improve production efficiency: automatic production can be realized, and the machining process is highly automated without manual sorting, symmetry and clamping operations. Multi-axis machining can be carried out simultaneously, which greatly improves production efficiency and saves labor costs.
2.Guarantee processing accuracy: The processing technology mastered is high, with high precision and only subtle level of processing error, which ensures the processing quality. It is also capable of automatic part measurement and automatic correction of deviations of machining tools, which ultimately makes each workpiece flawless.
3, increase the flexibility of the machine tool: the use of programmable CNC system, able to quickly modify the processing program, while you can process a variety of complex parts, more flexible than traditional machine tools. Even a variety of complex shapes and sizes of parts can be easily processed.
4, reduce labor costs: compared to traditional CNC machine tools, more automated, able to achieve fully automated production and processing, rarely need manual intervention, reducing the investment in labor costs.
5.Improve manufacturing quality: a high-precision computer-aided system is used to minimize errors, while the operation process is simple, saving the operator's fatigue during operation, making the processed parts more standardized and exquisite. Its production quality is better than the parts produced by traditional machine tools.
